Military Surplus Hack: How to Modify Your Boonie Hat for Ultimate Style and Functionality!

Are you looking to take your outdoor style and functionality to the next level? Look no further! In this blog post, we will show you how to transform your boonie hat into the ultimate military surplus hack. With a few simple modifications, you’ll enhance both the style and functionality of your hat, making it a reliable companion for any adventure. So, grab your hat and join us as we delve into the world of modifying your boonie hat for ultimate style and functionality!


Upgrade Your Boonie Hat with Military Surplus Hacks!

When it comes to outdoor adventures, having the right gear is essential. And one piece of gear that shouldn’t be overlooked is the boonie hat. The boonie hat, with its wide brim and adjustable chin strap, provides protection from the elements while keeping you stylishly cool. But why settle for a plain and ordinary boonie hat when you can modify it to add both style and functionality?

In this article, we’ll dive into the world of military surplus hacks and show you how to elevate your boonie hat to new heights. With a few simple modifications, you can transform your hat into a versatile tool that not only looks great but also enhances your outdoor experience.

So, grab your boonie hat and let’s get started on this exciting journey!

Choosing the Perfect Boonie Hat

Before we explore the modifications, it’s important to select the right boonie hat. Visiting the Prepared Wanderer website ( or checking out the Prepared Wanderer Amazon store ( can provide you with a wide range of options. Look for hats made from durable materials such as ripstop fabric and ones that offer features like ventilation eyelets and adjustable chin straps.

Modifying Your Boonie Hat: The Ultimate Style and Functionality

1. Adding a Paracord Strap

  • Attach a paracord strap to your boonie hat to ensure a secure fit, especially during windy conditions or intense outdoor activities.
  • Use a simple overhand knot to tie one end of the paracord to the hat’s side loop.
  • Bring the other end of the paracord under your chin and tie it off with another overhand knot, adjusting the length for a comfortable fit.

2. Creating a Hidden Pocket

  • Sew a small pocket on the inside crown of your boonie hat to keep valuable items discreetly hidden, such as emergency cash or a spare key.
  • Make sure the pocket is deep enough to hold your desired items securely.
  • Use nylon thread for added durability and to withstand the elements.

3. Customizing with Patches and Embroidery

  • Show off your personality and interests by attaching patches or embroidery to your boonie hat.
  • Choose from a variety of patches that represent your favorite outdoor activities, from hiking and camping to fishing and hunting.
  • Sew or use hook-and-loop fasteners to attach the patches securely to the hat’s front or sides.

4. Attaching a Mosquito Net

  • Keep pesky bugs at bay by attaching a mosquito net to your boonie hat.
  • Cut a piece of mosquito netting slightly larger than the circumference of the hat’s brim.
  • Sew or use safety pins to attach the netting to the inner lining of the hat.
  • Pull the netting down when needed and tuck it away when not in use.

5. Adding a Detachable Face Shield

  • Enhance your protection from the sun and other elements by adding a detachable face shield to your boonie hat.
  • Look for a face shield made from durable materials like polycarbonate or plastic.
  • Attach the shield to the brim of the hat using adhesive Velcro strips or sew-on snaps.
  • Adjust the face shield as needed to shield your face from harsh weather conditions.


By implementing these military surplus hacks, you can transform your ordinary boonie hat into a stylish and functional outdoor companion. Whether you’re exploring the great outdoors, embarking on a survival adventure or simply lounging around, your modified boonie hat will not only keep you protected but also make you stand out from the crowd.

Visit the Prepared Wanderer website ( and check out the Prepared Wanderer Amazon store ( to find the perfect boonie hat and other outdoor gear. Join the Prepared Wanderer Facebook group ( and follow Prepared Wanderer on Instagram (@prepared_wanderer) for more inspiration and updates.

Get ready to unleash your creativity and take your outdoor experiences to the next level with a modified boonie hat that combines style and functionality!


  1. Can I wash my modified boonie hat?
    Yes, you can wash your modified boonie hat according to the instructions provided by the hat’s manufacturer. However, it’s important to remove any detachable elements before washing.

  2. Are the modifications reversible?
    Most of the modifications mentioned in this article are reversible, allowing you to switch back to the original boonie hat design if desired. However, mild alterations such as sewing the hidden pocket may leave small marks.

  3. How do I choose the right size boonie hat?
    To choose the right size boonie hat, measure the circumference of your head just above your ears. Use the sizing chart provided by the manufacturer to determine the appropriate size.

  4. Can I modify a camouflage boonie hat?
    Absolutely! Camouflage boonie hats provide a great canvas for customization. You can add patches, embroidery, and other modifications to further enhance its unique look.

  5. Can I modify my boonie hat for cold weather?
    While boonie hats are primarily designed for warm weather, you can still modify them for cold weather. Consider attaching a fleece lining or ear flaps to provide extra warmth and protection during chilly outdoor adventures.

Remember, safety should always be a priority when modifying your boonie hat. Take precautions to avoid damaging the hat or compromising its integrity during the modification process.

You May Also Like

Leave a Reply

Your email address will not be published. Required fields are marked *